In 2018, Synlait found themselves let down by a supplier and asked RML to create a semi-automatic capper for them with an 18-week lead time. The brief was to deliver a machine capable of orientating infant formula cans and caps so that the cap was always applied in a specific orientation to the can artwork. This semi-automatic solution ran reliably for three years at which time Synlait engaged RML again to deliver a fully automated solution to descramble caps and apply them to the cans in a specific orientation at a rate of 130 cans per minute.
The RML solution for this application was to separate the system into two different machines connected by line conveying that also delivered uncapped cans and transported away the completed product. One of the key machines was the G101 Can Capper.
The G101 Can Capper orientates cans and caps independently, merges them together locking the cap to the can with an orientational accuracy of ±8 Degrees. Cans are introduced into one end of the machine where they pass through an orientation module that detects the can seam and then discharges the can with the seam trailing. Caps are introduced at the opposite end of the machine where they pass through an inspection station determining there is a scoop present, it’s the correct scoop size, and the orientation of the cap. The caps are then conveyed under four delta robots positioned in the centre of the machine. These robots pick the caps and load them into an application station in a specific orientation. The orientated cans then pass through the application station which applies the caps to the cans.
We have found RML to be a professional automation solutions provider dedicated to developing, building and maintaining our sophisticated equipment. Their open and honest approach has resulted in very positive outcomes for us.
From the first day we sat down with the RML team, through to today, we’ve been so impressed by the level of service and quality of machinery that they have built for us.
We set RML a challenge, design and build a new butter packing machine for a challenging application. RML produced a smart and effective solution that exceeded our expectations.
The design process went very smoothly, start up and commissioning went better than we anticipated. We have found the RML team to be professional, proactive and very responsive to questions and quick to resolve any problems for us.
Of all of the types of packers that we have on site (past and present) the RML packers have proven to be the most reliable, and easiest to maintain.
Ongoing service and support is important to us. RML knew this and I am pleased to say we are not disappointed. I have and will continue to recommend RML to others in our industry based on our experience
RML worked with us to understand our requirements and designed a solution to suit our needs. RML delivered an automated system to service two moulding machines producing the Gallagher Ring Top Posts.
Our integrated, advanced operation ensures the best quality cream cheese is produced consistently.
The background of RML and their ability to automate our process ticked all the boxes
IF YOU HAVE A PRODUCTION CHALLENGE,
WE’D LOVE TO SOLVE IT.
6 Chafer Place,
Burbush, Hamilton 3200
13-17 Hillwin St,
Reservoir VIC 3073
