The task was to automate the bulk bagging of measuring scoops for infant formula. The brief was to deliver scoops from an injection moulding module and to feed these directly into the bagging area with no human involvement. Our focus was to speed up and to remove risk from a previously arduous and inconsistent manual process.
The bulk packed bags of scoops are then sent to a laboratory for checking before being added to infant formula tins.
An important factor therefore was that we were to create a sample scoop in a separate, but attached, plastic pocket.
The injection moulding machines incorporate a gantry 3 axis robot to pick scoops and to present to a hopper above the bagging system.
Product is packed into 70-micron bags which are picked and presented from the bag drawer. Bags are heat sealed and the machine takes a representative sample of product packed by sealing scoop into a secondary pocket above the bag seal of the packed production, the sealed bag then drops onto the outfeed conveyor.
In 2019, Ian McDowell the MD, requested 2 machines as ‘proof of concept’ for his Rolleston factory operation.
So successful was the trial, he added a further 5 machines to the Hamilton plant.
Seamless integration of modules – in this case Injection Moulding and bagging – is totally in our wheelhouse and we love to see these types of projects come to life.
RML have an amazing team of people. They were easy to work with and were happy to assist with any problems we encountered during the design and commissioning process.
We’ve been so impressed by the level of service and quality of machinery that RML have built for us. With such an efficient machine, we’ve had no problem keeping up with production times and demands.
Working with RML on an innovative solution was straightforward. Their in-house expertise in all aspects of the design and build added value to the project delivery process and made some tough challenges easier to overcome.
Our experience working with RML has been positive. We feel we received value for our investment.
The machine provided by RML has to date, resulted in consistent high-quality product for SNPshot Technologies and guaranteed production costs.
We saw a 30% increase in line speed and output as a result of the RML equipment
The trust and reliance that has grown from this project has us achieving numnbers we previously did not think would be possible. We will be searching for opportunities to collaborate with RML in future.
Our integrated, advanced operation ensures the best quality cream cheese is produced consistently.
It was an opportunity to increase the packing line automation, with labour savings offsetting the capital costs.
RML worked with us to understand our requirements and designed a solution to suit our needs. RML delivered an automated system to service two moulding machines producing the Gallagher Ring Top Posts.
We set RML a challenge, design and build a new butter packing machine for a challenging application. RML produced a smart and effective solution that exceeded our expectations.
Ongoing service and support is important to us. RML knew this and I am pleased to say we are not disappointed. I have and will continue to recommend RML to others in our industry based on our experience
IF YOU HAVE A PRODUCTION CHALLENGE,
WE’D LOVE TO SOLVE IT.
