Fonterra were looking to upgrade an older slower piece of equipment that no longer met the high standards they require. RML had recently installed two other D103 Case Packers onto the Whareroa site so they naturally engaged the team at RML again.
The D103 Case Packer provided for this project is customised in two ways. A collar inserter module is included, this module inserts a collar around the outer edge of the block to provide an extremely strong box, specifically designed to protect the block of cheese from large stacking weights that are applied during the storage life of the block. In doing so Fonterra can get the best yield from the 20kg block when cutting for retail sales.
The second customisation was the design of the infeed supply and outfeed takeaway system. At times blocks and boxes needed to be inverted when entering or leaving the machine. RML worked with the Fonterra site team to design a system that could do what was required in the small space available in a safe and operable way. RML continues to work with the Fonterra Whareroa site team to assist them where required in various aspects from machine building and conveyor solutions, to dairy component supply.
RML have an amazing team of people. They were easy to work with and were happy to assist with any problems we encountered during the design and commissioning process.
We’ve been so impressed by the level of service and quality of machinery that RML have built for us. With such an efficient machine, we’ve had no problem keeping up with production times and demands.
Working with RML on an innovative solution was straightforward. Their in-house expertise in all aspects of the design and build added value to the project delivery process and made some tough challenges easier to overcome.
Our experience working with RML has been positive. We feel we received value for our investment.
The machine provided by RML has to date, resulted in consistent high-quality product for SNPshot Technologies and guaranteed production costs.
We saw a 30% increase in line speed and output as a result of the RML equipment
The trust and reliance that has grown from this project has us achieving numnbers we previously did not think would be possible. We will be searching for opportunities to collaborate with RML in future.
Our integrated, advanced operation ensures the best quality cream cheese is produced consistently.
It was an opportunity to increase the packing line automation, with labour savings offsetting the capital costs.
RML worked with us to understand our requirements and designed a solution to suit our needs. RML delivered an automated system to service two moulding machines producing the Gallagher Ring Top Posts.
We set RML a challenge, design and build a new butter packing machine for a challenging application. RML produced a smart and effective solution that exceeded our expectations.
Ongoing service and support is important to us. RML knew this and I am pleased to say we are not disappointed. I have and will continue to recommend RML to others in our industry based on our experience
IF YOU HAVE A PRODUCTION CHALLENGE,
WE’D LOVE TO SOLVE IT.
