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Customer Success Stories With Production Automation Machinery

January 2025
customer success stories

In the rapidly evolving landscape of manufacturing and operations, production automation machinery represents more than just technological innovation—it’s the critical backbone of operational excellence. We’ve dedicated ourselves to solving complex production challenges, which has resulted in us designing and building streamlined, efficient products that empower businesses across diverse industries. Each customer success story represents a unique transformation, where cutting-edge automation solutions have enabled remarkable productivity, precision, and profitability improvements. From small-scale manufacturers looking to optimise their first production line to large industrial enterprises seeking comprehensive automation strategies, we’ve consistently delivered solutions that exceed expectations. In the following sections, we’ll showcase how our production automation machinery has driven tangible business outcomes, reduced operational complexities, and positioned our customers as leaders in their respective industries.

Moondarra Cheese – growing Australia’s largest cream cheese maker’s operations with production automation

Matt Freeman, Managing Director of Moondarra Cheese, had three crucial goals: to create a better-looking, shelf-ready product, to reduce processing costs, and to reduce reliance on human labour in the factory. Over four stages, we made four lines more efficient to increase production, improve quality, and bring savings of over $ 1 million annually. The existing automated case packer was heavy on human labour and simply did not make good boxes nor handle the product gently enough. The result was a medium-quality cardboard outer that was easily dented. Our engineers helped Moondarra redesign their boxes with new perforation lines and the artwork designed around them. We had the foundation machinery and automation technology and then customised it to meet the specific requirements of the cream cheese products. Since then, we have gone on to design and build many more machines for Moondarra to continue to grow their operations and maintain their status as Australia’s largest cream cheese maker.

Read the full case study to learn more about the work we have done for Moondarra: Moondarra Case Study

Oceania Dairy – unique packing & palletising system integrated with track and trace capabilties

Oceania Dairy approached RML to automate a manual case packing and palletising process. The previous process included an operator picking and placing 1kg foil pouches of milk powder into an RSC shipping case, and then manually palletising these cases onto a pallet. Within the scope of the challenge, Oceania requested the tracking and trace of all pouches from the filling room into the cases and then onto the pallets, ensuring the traceability of the product throughout the process for quality purposes.

Read the full case study to learn more about the unique solution we developed for Oceania Dairy – Oceania Dairy Track Case Packer & Palletising System Including Track & Trace

Comvita – automated honey case packing line for greater efficiency & productivity

Retaining staff had become a challenge for the Comvita. The increasing demand for horticulture workers has made it difficult for the company to retain key personnel and offer them opportunities for growth within the organisation’s leading production processes and techniques. In order to address this issue, Aaron Rowe sought us out for assistance, resulting in the acquisition of an automated robotic case packer machine to help Comvita tackle this challenge in a more innovative way. Our customised automated case packer machine offered the perfect solution, providing a reliable and consistent way of packing honey products without the need for additional labour.

As stated by Comvita Engineering Manager, Aaron Rowe, “we saw a 30% increase in line speed and output.”

Read the full case study to learn more about how unleashed Comvita’s production potential through automation – Comvita Case Study

Get your production up to speed with this in 2025

These success stories are a few of many and we are excited to continue providing industry leaders in FMCG, Dairy, Logistics, and Industrial Automation with industry-leading solutions in 2025.

Get in touch to take your first step towards unleashing your production potential: https://www.rmlnz.com/contact/

Conclusion

If you are looking to improve your production processes, then Production Automation Solutions designed and built by RML will provide your company with greater productivity, which will help the push towards this goal.